INTRODUCTION
With over forty years of experience, teams of highly-trained staff and state-of-the-art machinery, Vaish Industries is a specialist in precision production of sheet metal parts and wire forms.
In our production facility, we follow a through-the-line integrated approach, providing tool designing, tool fabrication, component manufacturing, and finishing of products to clients across but not limited to automotive, stationery, electrical, aerospace and healthcare industries.
Highlights
- Established in 1972,among the first movers in Industry 4.0 automation
- Manufacturing automotive trim insert for Maruti and stainless-steel pen clip for Pilot pens since 1980s
- Quality certifications from TUV Rheinland: ISO 9001:2015 and IATF 16949:2016
- Deploying robotic multi-slide lines and ERP-driven quality systems in manufacturing precision sheet-metal parts and wire forms
Machines and Infrastructure
- Best-in-class Taiwanese, Japanese and Indian high-speed power presses
- Fleet of multi-slide machines from Germany, Taiwan and Korea
- State-of-the-art infrastructure in two manufacturing plants in North India
- CNC Vertical milling centers and fully automated CNC Turning centers
Tool and R&D Center
- In-house tooling and R&D center at the main plant in New Delhi
- Haas CNC milling, imported grinders, CNC lathe and other tool room machines, enforcing a robust tooling capability with an experience of over 40 years
- A strong edge with investments in Integrated Quality Management Systems, Production Planning, Control ERP Systems and tool-cum-component design software
Customer Accreditations and Partnerships
- Authorized Vendor for top OEMs across industries
- Authorized Tier-2 Vendor for Hyundai and Maruti Suzuki
- Green Supplier Quality Award – Legrand
- Korean, Taiwanese Technology Partnership
COMPONENTS WE MANUFACTURE AND INDUSTRIES WE SERVE
COMPONENTS WE MANUFACTURE
- Weather strip steel insert
- Metal pen-clips
- Miniature circuit breaker parts
- Connector parts
- Turned parts
- Hose clips
- Terminals
- Deep drawn parts
- Stamped parts
- Wire forms
- Precision sheet-metal components
- Multi-slide tools
- Progressive tools
INDUSTRIES WE SERVE
Automotive Industry: We are well positioned to serve the automotive industry. Pioneered indigenous manufacturing of weather strip steel inserts in India in 1980.
Stationery Industry: We are India’s leading manufacturer of stainless-steel pen-clips, wire and sheet-metal parts for this industry. Our team indigenized the metal clip for Pilot in 1980.
Electrical Industry: By virtue of our manufacturing facilities, we are well prepared to support the growth opportunities in this fast paced and high-volume industry.
Aerospace Industry: We manufacture precision connector parts for manufacturers of electronic and electrical connectors for application in this industry.
Healthcare: With an extensive experience in manufacturing precision parts and tooling capability, we have made a head way in manufacturing precision sheet-metal and wire parts for healthcare
MILESTONES
- Started in 1972
- Started SPCC strip for ANCO in the year 1980
- Strech type Development 1987
- Plot Area – 900sq m
- Covered Area – 20,000 sq ft
- Manufacturing Practices – 5S, Kaizen,JIT and Program Management
- Press Capacity – 10 Lacs meter/month
- Stretch Capacity – 12 lacs meter/month
- Integrated shopfloor with PPC ERP.
WHAT WE HAVE
- Product Range
Automobile Trim Inserts, Pen Parts- Clips and Rings, Wire Forms: MCB Parts and Springs, Sheet Metal Precision Parts - CNC Tool Room
Extensive In-house CNC Tool Room - Software
Latest most advanced Modeling, Forming, CAM, ERP software - Quality
Highly advanced quality control department - Certification
ISO 9001:2015, IATF 16949:2016
MANAGEMENT
Mr. Bikram Vaish, B.Tech(Mechanical) MD – Established Vaish Industries way back in 1972. Has vast techno-commercial knowledge coupled with hand-on experience of over 30 years in this industry.
Mr. Ashir Vaish, B.Tech(Mechanical) – Has joined Vaish Industries since 2004. He has introduced modern-day CAD software solutions and CNC machines for tools and components. He has a keen interest and rich experience in tools dies and development
Ms. Surbhi Vaish, M. Phil, MBA, M.Com (Finance)- Joined Vaish Industries in 2009. Heads Administration, Finance & Accounts Division. She has further brought in controls and systems for integrated operations
PRODUCTS
WEATHER STRIP STEEL INSERT
We have been manufacturing weather strip steel insert for Maruti tier-1 vendors since 1980. Metal strips are inserted in the rubber extrusion and attached to vehicle doors to prevent noise and water leakage. Punching type strips are processed with high-speed power presses; rolling type are produced with stretch machine.
- Dedicated line of Taiwanese, Japanese and Indian power presses and rolling machines to manufacture punched and stretched strips along with ancillaries for welding and inspection.
- Authorized tier-2 vendor of Hyundai Motor Company and Maruti Suzuki.
- Automated line with 30 million meters capacity per annum.
- Width of the steel strip ranging from 15 mm to 80 mm.
- Different designs: Fish Bone (Single link), Railway track (double link), breaking type, non-breaking type.
SHEET METAL PARTS
We are specialists when it comes to precision production of sheet metal parts. Sheet metal parts in mild steel, stainless steel, brass, aluminum and other metals are manufactured on high-speed power presses and multi-slide machines depending on the component drawings and critical quality parameters. Our systems are capable of delivering excellent quality with high production, ensuring seamless supplies to customers. Vaish Industries has a rich history of components developed and manufactured over the years.
- State-of-the-art fully automated Indian and Japanese power presses
- Fleet of multi-slide machines from Germany, Taiwan, Korea and India
- In-house tool designing and manufacturing capability using top-in-line software
- Extensive in-house tool room for assembly and development of tools and dies
- Korean and Taiwanese technology partners for multi-forming parts
WIRE PARTS
Wire parts are manufactured on automated lines of multi-slide machines. We have been consistently supplying critical wire pins and other parts to miniature circuit breaker divisions of leading electrical companies. We have also forayed into precision wire parts for the healthcare industry. Long and short springs are also manufactured for writing instruments and electrical applications.
- State-of-the-art fully automated multi-slide machines from Germany, Taiwan and Korea.
- Fully automated line with 25 million pieces capacity per annum.
- In-house polishing and tapping facility.
- Wire knurling line for continuous knurling on square wires.
- Machine for oscillating wire winding makes handling raw materials and final product easy.
PRECISION MACHINED PARTS
Precision parts are made on fully automated CNC lines for automotive, consumer electronics and aerospace industries. Parts are manufactured from various metals like stainless steel, aluminum, carbon steel, copper alloy etc. Our machines eliminate secondary operations when making complex parts such that parts come out complete and ready for shipment. We also provide light assembly and finishing, if necessary.
- Precision machined parts are made on automated CNC lines.
- Vertical milling center from Haas (USA) and CNC Turning machines from leading Indian and Korean manufacturers.
- Capability of quick prototyping to high volume manufacturing.
- Capability to execute multiple operations simultaneously.
PEN CLIPS
India’s biggest manufacturer of stainless-steel pen-clips, wire and sheet-metal parts for the writing instruments industry, we have been manufacturing stainless steel pen clip for Pilot since 1980s. Metal clips lend design and utility to writing instruments. The clips are tested for load bearing, tension and flexibility to give a perfect fit in the pen-cap.
- Fleet of multi-slide machines from Germany, Taiwan, Korea and India.
- In-house tool designing and manufacturing capability using top-in-line software.
- Extensive in-house tool room for assembly and development of tools and dies.
- Fully automated line with 200 million pieces capacity per annum.
- In-house edge rounding, chamfering and buffing plant for the required aesthetic finish
MULTISLIDE AND PROGRESSIVE TOOLS
We possess a wide range of tooling capabilities and specialize in making tools for ultra-precision and complex components which give high volume production. This is supported by our state-of-the-art tooling facilities equipped with advanced computer software and machine tool hardware.
- In-house tooling and R&D center at the main plant in New Delhi
- Haas CNC milling, imported grinders, CNC lathe and other tool room machines, enforcing a robust tooling capability with an experience of over 40 years
- In-house design, assembly and manufacturing of progressive tooling and multi-slide tooling
MACHINERY AND INFRASTRUCTURE
- High Speed Power Presses
- Multi-slide Machines
- Tool Room and R&D Center
- Strip Rolling machine
- CNC Vertical Milling Center
- CNC turning Center
QUALITY AND TESTING
Quality assurance is at the core of our manufacturing processes and strategy. We continually strive to develop our production machinery, our organization, and the competence of our employees, to ensure quality from the root. Production, planning and quality control is driven through a centralized ERP system that tracks components right from their entry in the organization as raw material, through all the production stages until packaging and final dispatch. Complete traceability and transparency are maintained.
- ISO 9001:2015 and IATF 16949:2016 quality certifications for manufacture of sheet metal parts, wire forms from TUV Rheinland.
- A strong edge with investments in Integrated Quality Management Systems, Production Planning and Control ERP Systems and tool-cum-component design software.
- Using quality testing machinery such as Universal Testing Machine (UTM), Profile Projector and robotic probes.
- Employing preferred manufacturing practices like 5S, Kaizen, Just in Time and Program Management.
COMPONENTS AT A GLANCE
CONTACT US
VAISH INDUSTRIES
Y-50, Okhla Industrial Area, Phase-II, New Delhi – 110020
Phone :+91-81304 19993, +91 11 40566310